AIChE CCPSC : CCPS Process Safety Professional Certification

  • Exam Code: CCPSC
  • Exam Name: CCPS Process Safety Professional Certification
  • Updated: Oct 22, 2026
  • Q & A: 114 Questions and Answers

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AIChE CCPSC Exam Syllabus Topics:

SectionWeightObjectives
Topic 1: Risk Based Process Safety (RBPS) Fundamentals15%- Process Safety Culture
  • 1. Workforce engagement
    • 2. Leadership and commitment
      • 3. Compliance and standards
        - Process Safety Competency
        • 1. Competency verification
          • 2. Knowledge and skills requirements
            • 3. Training and development
              Topic 2: Hazard Identification and Risk Analysis25%- Hazard Assessment Methods
              • 1. HAZOP, What-If, Checklist
                • 2. FMEA, LOPA, Quantitative Risk Analysis
                  - Risk Evaluation and Control
                  • 1. Risk criteria and prioritization
                    • 2. Inherent safety, prevention, mitigation
                      Topic 3: Incident Investigation and Learning15%- Learning and Improvement
                      • 1. Corrective actions implementation
                        • 2. Knowledge sharing and prevention
                          - Investigation Methodology
                          • 1. Evidence collection and analysis
                            • 2. Root cause analysis
                              Topic 4: Measurement, Audit, and Continuous Improvement15%- Performance Indicators
                              • 1. Data collection and reporting
                                • 2. Leading and lagging metrics
                                  - Audit and Assessment
                                  • 1. System effectiveness evaluation
                                    • 2. Compliance verification
                                      Topic 5: Process Safety Management Systems30%- Operating Procedures and Safe Work Practices
                                      • 1. Procedure development and maintenance
                                        • 2. Permit systems, lockout/tagout
                                          - Process Knowledge Management
                                          • 1. Data management and integrity
                                            • 2. Documentation, P&IDs, design basis
                                              - Management of Change
                                              • 1. Technical and administrative review
                                                • 2. Risk assessment for changes
                                                  - Asset Integrity and Reliability
                                                  • 1. Equipment quality assurance
                                                    • 2. Maintenance, inspection, testing

                                                      AIChE CCPS Process Safety Professional Certification Sample Questions:

                                                      Question #1

                                                      Which of the following can be considered applicable inspection methods as part of an Inspection/Testing
                                                      /Preventive Maintenance program under the Asset Integrity and Reliability Element? (Select all that apply)

                                                      • A. Ultrasonic Leak Detection
                                                      • B. Ultrasonic Thickness Measurements
                                                      • C. Positive Material Identification
                                                      • D. Work Orders
                                                      Reveal Solution  Discussion  0

                                                      Correct Answer: A,B,C  🗳️

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                                                      Question #2

                                                      The accumulation for a relief device is:

                                                      • A. The pressure increase over the set pressure expressed as a percentage of the set pressure
                                                      • B. The pressure increase over the set pressure expressed as a percentage of the MAWP
                                                      • C. The pressure increase over the MAWP expressed as a percentage of the MAWP
                                                      • D. The pressure increase over the MAWP expressed as a percentage of the set pressure
                                                      Reveal Solution  Discussion  0

                                                      Correct Answer: A  🗳️

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                                                      Question #3

                                                      Which of the following criteria would justify not performing a periodic review of operating procedures?

                                                      • A. There is very low turnover of plant operators
                                                      • B. The facility is heavily automated
                                                      • C. There are no regulatory requirements to review the procedures
                                                      • D. The process has been indefinitely suspended at this facility
                                                      • E. The process is only operated a few times per year
                                                      • F. The site has an effective Management of Change program that covers procedures
                                                      Reveal Solution  Discussion  0

                                                      Correct Answer: D  🗳️

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                                                      Question #4

                                                      A line is provided for adding a chemical to a reactor to quench the reaction. The line has an automatic valve which is designed to open when reactor temperature exceeds the High-High limit. Which of the items are key parts of the ITPM (Inspection, Testing, and Preventive Maintenance) requirements for the valve? (Select all that apply)

                                                      • A. Valve must be functionally tested to ensure that it opens quickly enough to quench the reaction
                                                      • B. Valve and its control system must be inspected and tested with sufficient frequency to confirm that it will reliably open when required
                                                      • C. Valve must be designed to fail open
                                                      • D. Valve must be designed to open quickly enough to quench the reaction
                                                      Reveal Solution  Discussion  0

                                                      Correct Answer: A,B  🗳️

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                                                      Question #5

                                                      Which of the following statements are true with respect to Compliance with Standards? (select all that apply)

                                                      • A. It is valid for a company to develop its own internal standards
                                                      • B. Compliance with applicable codes and standards may not be sufficient to ensure safe plant operations
                                                      • C. Standards should be updated to reflect new knowledge as it is acquired
                                                      • D. Company internal standards are required to be updated before each process hazard analysis revalidation
                                                      • E. Existing equipment must always comply with the most recent edition of the relevant standard
                                                      • F. It is permissible to deviate from the requirements of the standard if compliance requires complex equipment modifications
                                                      Reveal Solution  Discussion  0

                                                      Correct Answer: A,B,C  🗳️

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